High qualified 20-1000TPD sunflower cooking oil production line from Shandong Microwave Machinery Co.,Ltd.
Shandong Microwave Machinery Co.,Ltd.
High qualified 20-1000TPD sunflower cooking oil production line for oil plant
Process Description of Rice bran oil machinery:
The purpose of preparation is to extract a portion of oil by mechanical pressing while Rice bran oil machinery providing pressing cakes for extraction plant. High qualified 20-1000TPD sunflower cooking oil production line is a succession of several of the following processes: Bran Cleaning & Weighing, Cracking, Softening, Puffing,Flaking, Pressing, Oil Residue Extraction,Filling and Packing.
Description of Process of High qualified 20-1000TPD sunflower cooking oil production line:
1. Cleaning & Weighing Section of High qualified 20-1000TPD sunflower cooking oil production line
High qualified 20-1000TPD sunflower cooking oil production line from daily bin is treated by magnetic separator, weighing scale and screener with dedusting aspiration network to remove impurities.
2. Cracking Section of Rice bran oil machinery
The purpose of cracking is to crack Rice Bran into small particles previous to softening and flaking, in order to improve the quality and capacity of the flaker.
3. Softening and Puffing Section of High qualified 20-1000TPD sunflower cooking oil production line
Horizontal drum softener is designed to adjust temperature and moisture of Rice Bran previous to flaking, improving oil yield greatly.
High qualified 20-1000TPD sunflower cooking oil production line
Our company is a manufacturer of all kinds of oil production line equipment; Our company was established in 1989. We have a big plant and have rich experience in this field. We have exported to many countries like Egypt, Chile, Argentina, Ethiopia, Zambia, Nigeria, Russia and Turkey ect.Main business:
Adopt the magnetic separation removing iron miscellaneous and vibration sieve removing broken clear, rice Xi, etc.
Adopting the expander can both improve the yield of rice bran oil and reduce the consumption. The extrusion puffing, on the one hand, can make solution lipase in the rice bran passivated under high temperature and high pressure condition,then prevent the rice bran oil rancidity; On the other hand, the extrusion puffing can make rice bran be porous mateial grain, and increases the materials bulk density, then improve the permeability and leaching rate which solvent reacts to the material.
The puffed rice bran contains about 12% water, and the best moisture for leaching process is 7-9%, therefore, there must be effective drying means to achieve the best leaching moisture.Adopting counter-current dryer can make water and temperature meet with follow-up process requirements, and improve the oil yield, as well as oil quality.
1.Different combinations of process can process various oil plants in one workshop.
2. Extrusion treatment is used for raw materials with hard extraction, large-sized powder, and large capacity, which can reduce residual oil and solvent consumption, and increase the capacity by 50-80%.
Introduction of Cooking Oil Production Line
Material embryos→Extraction→Wet meal→Evaporation→Cooling→Product meal packing
Mixed oil→Filter→Negative pressure evaporation → Crude oil
2. The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;
3. The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.
4. The advanced miscella circulation process is designed to reduce the fresh solvent inputs, reduce the residual oil in meal, improve the miscella concentration and save energy by reducing the evaporation capacity.
5. The high material layer of the extractor helps to form immersion extraction, reduce the meal quality in miscella, improve the quality of crude oil and reduce the evaporation system scaling.
Introduction of Refining Cooking Oil Production Line
Alkali hot water
Crude oil→filter→mix→reactor→mix→reactor→centrifugal separation→oil residue
Phosphoric acid hot water→mix ↓
degumming oil←cooler←dry←centrifuge separation←mix←alkali liquor
↓ vacuum steam jet pump←steam citric acid
bleaching earth→mix→decoloring→filter→decoloring oil→mix→heat
1. Hydration Deguming & Alkali Refining Deacidification Process
2. Continuous Refining Decoloring Process
The main function of decoloring process is to remove oil pigment, residual soap grain and metal ions. Under negative pressure, the mechanical mixing method combined with steam mixing will improve the decoloring effect.
3. Continuous Refining Deodorizing Process
Rice Bran Oil automatic control degrease workshop part
Automatic Control System of Refining Cooking Oil Production Line
Our company has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.
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Shandong Microwave Machinery Co.,Ltd.is a rice bran oil machinery factory specializing in the production of High qualified 20-1000TPD sunflower cooking oil production line, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Rice bran oil machinerycustomers with design and services of 1-2000 tons High qualified 20-1000TPD sunflower cooking oil production line. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Rice bran oil machineryover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Rice bran oil machineryoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Rice bran oil machineryequipment has been successfully exported to more than ten countries: Russia, Australia, India, Afghanistan, Cameroon,and so on.