Product Details

The best balance of saturated with advanced technology rice bran oil press

Place of Origin Shandong, China (Mainland)
Brand Name LD
Certification ISO9001:2008&CE
Min.Order Quantity 1 Set/Sets Rice bran oil press
Price US $50,000 - 10,000,000/ Set
Payment Terms paypal,UnionPay, Visa/MasterCard, Amex, Discover,T/T
Supply Ability 1 Set/Sets per Month Rice bran oil press

Product Features

The best balance of saturated with advanced technology rice bran oil press from Shandong Microwave Machinery Co.,Ltd.

Carrie-Sales manager

Shandong Microwave Machinery Co.,Ltd.

Web: www.epier.com

Email: sales10@ldfoodmachine.com

Skype:leaderfoodmachine10

Moblie:0086-15020017267(also WhatsApp)


The best balance of saturated with advanced technology rice bran oil press for oil plant
Process Description of Rice bran oil machinery:
The purpose of preparation is to extract a portion of oil by mechanical pressing while Rice bran oil machinery providing pressing cakes for extraction plant. The best balance of saturated with advanced technology rice bran oil press is a succession of several of the following processes: Bran Cleaning & Weighing, Cracking, Softening, Puffing,Flaking, Pressing, Oil Residue Extraction,Filling and Packing.

Description of Process of The best balance of saturated with advanced technology rice bran oil press:

1. Cleaning & Weighing Section of The best balance of saturated with advanced technology rice bran oil press
The best balance of saturated with advanced technology rice bran oil press from daily bin is treated by magnetic separator, weighing scale and screener with dedusting aspiration network to remove impurities.
2. Cracking Section of Rice bran oil machinery
The purpose of cracking is to crack Rice Bran into small particles previous to softening and flaking, in order to improve the quality and capacity of the flaker.
3. Softening and Puffing Section of The best balance of saturated with advanced technology rice bran oil press
Horizontal drum softener is designed to adjust temperature and moisture of Rice Bran previous to flaking, improving oil yield greatly.

The best balance of saturated with advanced technology rice bran oil press

1.Production process of rice bran oil

2.Pretreatment:

Because rice bran oil rancid easily, and the impurities in Rice bran will affect the quality and yield greatly . So we take The rice bran puffing granulation technology.

3.Leaching:

Solvent extraction fits for pre-press extraction of high-oil content materials and direct once time extraction of low-oil-content materials.

4.Refining

Degumming:We are using a special wet degumming,Thorough removal of colloid. Improve the quality of rice bran oil.

Decoloring :Premixing the a certain amount of clay with 20% degumming oil in the premix tank , then using the oil pump pump the premixing oil and the rest 80% oil in the vacuum decolorization tower to get rid of the pigment, then using plate type filter to separate the oil and the waste clay.

Dewaxing:Wax affects the taste of the oil and it's transparency.Poor solubility in oil, cannot be absorbed by human .

Deacidification /Deodorization:Avoid large amounts of neutral oil accident losses, using high temperature and high vacuum environment, by using the method of steam stripping deodorization, removing acid.

Degrease:Different from other oil,rice bran not only exists wax,but also exists fat at low temperature.Effective separation of solid fat are more critical in the process

Process characteristics of 3T/D crude oil refining equipment.

Process description: The whole process of intermittent refining:

Oil inlet→heating up→deacidification→dealkalizing→washing 2-3 times→dry dehydration. The total time is about 24 hours.

According to the difference of alkali thickness and oil temperature, the process of dealkalizing is divided into two types, one is low temperature with thick alkali (its initial temperature is 20 ~ 30 , alkali thickness is 20 ~ 30 Be) and another one is high temperature with light alkali (its initial temperature is 75 , alkali thickness is 10 to 16 Be). The former is generally applied and the latter is mainly used for crude oil which has low acid value, light clour and lustre, and less impurity.

I. Low temperature with thick alkali:

Adjust the oil temperature to 20~30, then put in 20~30Be alkali liquor in 5~10 minutes, and stir it about 20~60 minutes on condition of 60r/m. Increasing the temperature slowly when notice the separate of neatsoap after reacted, 1 per minute, when it reach 60, stop stiring, keep still and make soap feet settlement, it will takes nearly 6~8 hours, then let out the soapstock.

. High temperature light alkali operation:

Firstly,determine the alkali thickness in accordance with the alkali value of crude oil(according to the table below), account the alkali and water added in, when the alkali value is under 5, for each unit acid value, the total water added into per ton oil is 23 kg. When the alkali value is over 5, no more than 12% of the oil heavy, the exceeded alkali is only 0.005~0.002%.

Crude oil alkali value

3~5

5~7

7~10

>10

Alkali thickness Be

10

11

12

14

16

When operating, first mix the crude oil, heat the temperature to be 70 ~ 75 diluted saline or phosphoric acid (concentration 90%) , when particles appear, add alkali, then continue to stir for 40 ~ 50 minutes and heat up to be 90 ~ 95 until soap grain obviously separated, and put into nigre after 2 ~ 3 hours' static.

. Washing:

After releasing the nigre, grease heated up to boom 90, then add in the hot water for washing, stirring. Water temperature should be about 5 ~ 10 higher than the oil temperature, for low water temperature tends to emulsification. After adding the water, continue to stir for 5 minutes, then rest 4 hours for precipitation, and release the soap water, wash 2 ~ 3 times depending on the oil quality and decide. Washed oil slowly heated up to 105, stirred dehydration for 1 hour, washed oil can also direct inhaled decoloring pot and vacuum drying 30 minutes.

Method of operate for descoloring

1 start the vacuum pump,vacuum degree ≥700mmHg

First, after washing of alkali refining inhaled decoloring pot, stirring, at the same time warming up to 90 , and stir another 30 minutes, decrease moisture below 0.1%, then inhale a few decoloring agents "white earth, activated carbon >, the quantity depends on the oil color, generally, oil amount 2 ~ 4%, stirring 30 minutes, cooled to 70 , use compressed air pressure to filter oil machines to separate the white earth and oil, then get decoloring oil.

Method of operate for deodorizating

l By vacuum pump oil bleaching inhaled deodorization pot, up to 755 mmHg in vacuum degree , begin distillation and deodorization timing;

l Deodorizating time : 4 Hours

l Deodorization temperature: 240/755mmHg~260/759mmHg

l Deodorization vacuum degree: above 755mmHg

l There is steam distillation during the whole timing process.

l After deodorization, shut off the direct steam in vacuum condition , close conduction oil,open the valve for cooling water.,until the oil temperature nearly 40~80 ,shut off the vacuum pump valve,make test of the oil sample,if it is passed inspection,packing and finish all the manufacturing of edible oil.

Characteristics

l Both short mixed and long mixed process are adapted in washing sector, which ensures washing effectiveness.

l Equipped with vertical leaf filter to remove used bentonite from the oil, operating conveniently and continuously, low laboring tense, keeps environment well, keeps oil residence in deposable bleaching earth in low level.

l Due to accurate stirring method, decreased the maximum distance between the oil of cooling facet so as to ensure the same temperature of crystal with same quality. Better guaranteed that in the process of crystallization, crystal will not cluster in a intense area.

l Flexible system, cooling curve can be easily altered by changing water temperature, thus the kinds of products can be changed easily.

The main economic technical parameters:

Capacity T/D

3T/D

Steam consumption

900KG/T oil

Electric consumption:

28Kwh/T oil

Water(soften water)

150Kg/T oil

Phosphoric acid

2~3 kg/T oil

Alkali

Acid valuex1-3kg/T oil

Circulating water cooling water yield

150M3/H

Bleaching earth consumption

3-5Kg/toil

Waste bleaching earth oil content

Refining losses

Acid valuex1.2(chemical refining)

acid valuex

0.6(physics refining)

Bleaching losses

The quantity of bleaching earth×0.25%

Deodorization loss consumption

≤0.5%

Refining rate

1-refining consumption %

5 . Advantages

  • (1) High oil yield , obvious economic benefit .
  • (2) Lower residual oil rate in the dry meal .
  • (3) Improving the quality of the meal .
  • (4) Low processing cost , high labor productivity.

Our company

Workshop of Plant

Shandong Microwave Machinery Co.,Ltd.is a rice bran oil machinery factory specializing in the production of The best balance of saturated with advanced technology rice bran oil press, scientific research,manufacturing,installation, commissioning.Shandong Microwave Machinery Co.,Ltd.can provide Rice bran oil machinerycustomers with design and services of 1-2000 tons The best balance of saturated with advanced technology rice bran oil press. Shandong Microwave Machinery Co.,Ltd. have finished hundreds of successful projects Rice bran oil machineryover the years: peanut oil, soybean oil, rapeseed oil, cottonseed oil, sunflower oil, sesame oil, animal oil,grape seed oil, acer truncatum oil, peony seed oil, walnut oil, hemp seed oil, pine oil, tea seed oil, papaya oil, milk thistle seed, and other special type Rice bran oil machineryoil. Shandong Microwave Machinery Co.,Ltd. have independent import and export department. Shandong Microwave Machinery Co.,Ltd. Rice bran oil machineryequipment has been successfully exported to more than ten countries: Russia, Australia, India, Afghanistan, Cameroon,and so on.

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